Cyclone Separator
cyclone-bottom.stl
748KB
cyclone-top.stl
5MB
Cyclone Separator by BenchMarc is licensed under the
CC-AttributionLicense
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- Description
- Build Instruction
Size: Large (more than 10cm)
I got tired of dumping a shop-vac filter that looked like a flour storm every other weekend. Fine dust from sanding, PLA shavings, and drywall grit were cooking the filter and choking suction halfway through a cleanup. A cyclone separator sitting on a cheap bucket fixed that almost overnight.
This is a two-piece printed cyclone designed around a 35 mm vacuum hose. Air spins in through the side inlet, heavy dust drops into the clear bucket below, and cleaner air exits the top toward the vac. You see the pile grow. You empty a bucket instead of a filter. That is the whole pitch — and it works.
Here is why this stuck with me: it is not a boutique dust system. It is a lid, a cyclone, and whatever bucket you already own. Tape the two printed halves, drop it on the lid, hose it up, and suddenly the vac stays useful for months longer. Watching chips spiral down the first time you run it is weirdly satisfying.
Print notes that matter: print in PETG at 0.2 mm with about 15% infill. Put supports on the build plate for the top piece only — the bottom is friendly. The Large size is what we ship as the default on the site; it matches common 35 mm shop hoses. Seal the joint between the halves with tape (or a thin bead of silicone if you want it permanent), then screw or clamp the flange to your bucket lid.
If your filter still looks brand new after a dusty afternoon, you did it right.
The maker remixed this product from:
License
Cyclone Separator by BenchMarc is licensed under the
CC-Attribution• Print both halves in PETG, 0.2 mm layers, ~15% infill. Enable build-plate supports for the top only; leave the bottom unsupported.

• Clean and dry-fit. Remove supports, check the inlet and outlet mouths are clear, and test that the two halves mate without a gap.

• Join the halves. Align the seam and wrap with strong tape (or a thin silicone bead if you want a permanent seal).
• Prep the bucket lid. Cut a hole for the cyclone dump flange, set the cyclone on the lid, and fasten with screws through the flange holes.

• Hose it up. Connect a 35 mm hose from your tool or floor wand to the side inlet, and another from the top outlet to the shop-vac.
• Run and empty. Turn on the vac, make a mess on purpose once, then empty the bucket instead of the filter. Adjust seals if you hear whistling.


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